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Our additive series production solutions are designed for industrial-scale manufacturing, delivering high-volume, consistent, and high-quality parts. Each workflow combines advanced printers, post-processing systems, and automation-ready tools to ensure parts meet stringent standards for precision, durability, and aesthetics.
Scalable Manufacturing
Reliable Workflows
Consistent Quality
Advice
If you have any questions about any of these workflows or machines, please feel free to contact our team of experts. We are ready to provide you with detailed advice, help you choose the right solution, and support you throughout your entire project from start to finish!
Ahmed Abo Seada
Managing Director
Precision and Exceptional Surface Quality
SLA Workflow
Stereolithography (SLA) is ideal for applications that demand high detail and smooth surfaces. Using laser-based photopolymerization, SLA enables ultra-precise geometries and excellent surface finish, making it a top choice for medical, dental, and high-precision engineering parts. Our SLA production setup integrates a Neo450, Neo800, or a Neo800+ printer, combined with Stratasys UV800 post-curing and DEMI 4100 / DEMI X 5000 wash system, enabling automated, repeatable, high-throughput production.
(The Neo systems from Stratasys® are only available for purchase in the DACH region)
Key Benefits:
- Exceptional surface finish and detail for small and large-format end-use parts.
- High repeatability across large batch production.
- Reduced manual intervention via automated washing and curing.
- Scalable for small prototypes to high-volume series production.
- Compatible with a broad range of engineering-grade resins.
Speed and High-Fidelity Parts
DLP Workflow
Digital Light Processing (DLP) produces parts quickly without compromising precision. By curing entire layers of photopolymer simultaneously, DLP is ideal for medium-to-high volume production with intricate geometries. The Stratasys® Origin® Two printer paired with DEMI X 520 wash station and the Origin Cure curing station delivers reliable mechanical properties and sharp surface detail for demanding applications.
(The Origin® Two from Stratasys® is only available for purchase in the DACH region)
Key Benefits:
- Rapid build times with high layer fidelity.
- Consistent mechanical properties across multiple batches.
- High-resolution geometries, ideal for small features and intricate parts.
- Flexible material options for functional and end-use parts.
- Automation-ready post-processing reduces labor and variability.
Multi-Material and Functional Parts
PolyJet Workflow
PolyJet technology excels at creating multi-material, multi-color parts with complex geometries and smooth surfaces. J-Series printers (J3, J5, J850) can produce parts combining rigid, flexible, and transparent materials in a single build. Coupled with the DEMI 830 wash station, PolyJet workflows are ideal for functional prototypes, assemblies, and consumer-facing components.
(The Stratasys® J-Series systems are only available for purchase in the DACH region)
Key Benefits:
- Multi-material parts in a single build, reducing assembly needs.
- Exceptional surface finish suitable for direct-to-market applications.
- Supports functional testing with realistic material properties.
- Fine details and complex geometries achieved with easy to remove supports
- Automated post-processing ensures repeatability and throughput.
Strength and Industrial Reliability
FDM Workflow
Fused Deposition Modeling (FDM) is perfect for robust, industrial-grade components and functional prototypes. Fortus series printers (450, 770, 900, 3300) paired with PostProcess Base / Oryx SCA-3600 deliver consistent, strong thermoplastic parts suitable for demanding applications in aerospace, automotive, and tooling.
(The Stratasys® Fortus systems are only available for purchase in the DACH region)
Key Benefits:
- High-strength parts capable of end-use applications.
- Supports high-temperature engineering materials like Ultem and PEEK.
- Scalable for large batch production.
- Automated post-processing reduces operator time and improves repeatability.
- Ideal for jigs, fixtures, and functional assemblies.
High-Throughput Powder Bed Fusion
SAF Workflow
Selective Absorption Fusion (SAF) provides a production-ready solution for powder bed fusion, offering consistent mechanical performance, high throughput, and automated material handling. The H350 printer combined with PowderEase T1 and AMT PostPro SF100 enables scalable series production that covers 3D printing, powder management and vapor smoothing.
(The SAF system from Stratasys® is only available for purchase in the DACH region)
Key Benefits:
- Consistent, repeatable part quality across large batches.
- Closed-loop powder handling ensures safety and minimal waste.
- Support-free parts reduce material waste and enable complex geometries
- Smooth, production-ready surface finish after automated post-processing.
- Ideal for functional components and suitable for series production.
Durable, Support-Free Parts
SLS Workflow
Selective Laser Sintering (SLS) is the industrial standard for strong, support-free components. Using printers like RMS220 with C220-P and Build Unit 220, combined with AMT PostPro SF2X, SLS workflows are optimized for continuous production of functional parts with excellent mechanical properties and high repeatability.
Key Benefits:
- Support-free parts reduce material waste and simplify post-processing.
- Rugged, functional components suitable for engineering applications.
- Continuous production with modular build units.
- High dimensional accuracy and repeatable mechanical performance.
- Automated post-processing ensures consistent quality and surface finish.
Production Cells for Scale
Additive Automation
Our Production Cell integrates multiple additive technologies, post-processing, and automated material handling into a single, continuous production ecosystem. Designed for maximum efficiency, it reduces manual intervention, increases throughput, and allows near-24/7 operation.
Key Benefits:
- Seamless end-to-end automation from build to finished part.
- High-volume production without sacrificing quality or repeatability.
- Flexible, modular design compatible with resin-based systems.
- Reduced operator labor and increased operational safety.
- Optimized scheduling and material handling for continuous series production.
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